Material Properties
Insulation & Sheath Material Properties Related To Fireproof of Cable

Flexible
AEI CT-1159:CM601 Flexible silane crosslinkable HFFR sheathing for photovoltaic systems 
UV resistant, silane crosslinkable, halogen free, flame-retardant insulation and sheathing
compound for flexible single core cables in photovoltaic (PV) systems

Extruder
Many modern thermoplastic extruders will process the material, although a screw designed to give good
homogenisation without excessive shear (which could cause unacceptable increases in melt temperature) should be used. An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw with a compression ratio 1.2:1 are recommended.
Extruder temperature conditions
It is important that the melt temperature is not allowed to increase above 160ºC. As a guide the following temperature profile is recommended:-

This profile will vary slightly depending on extruder type, head design and output.
Screw water temperature:40-60°C
Recommended screen pack: 50 (mesh apertures per linear inch) or 300 micron
Crosslinking or Cure
A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure steam at a temperature up to 70°C. At the higher 10% addition levels of CM601 catalyst and under the correct conditions a satisfactory cure is possible at ambient temperature and humidity.
Catalyst and Colour Masterbatches
CM601 catalyst masterbatch is normally added at between 5-10%.
Addition of approved colour masterbatches, including black, up to a maximum of 1%, has no detrimental effect on the properties or crosslinking capability.
It is recommended that all masterbatches including those containing the catalyst should be thoroughly dried before use for 8 hours at 60°C or 4 hours at 80°C in a de-humidifying drier.
Storage and Shelf Life
CT-1159 normally has shelf life of at least 6 months from the date of manufacture. The storage of silane crosslinkable compounds in cool dry conditions will maximise useful shelf life. Other precautions are:-
• Packaging should remain sealed.
• Avoid temperature above 25°C.
• Avoid storage outside and in direct sunlight.
• Use within 8 hours of opening packaging.