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Material Properties
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Test |
Test method |
Unit |
Typical value |
Physical properties and mechanical properties |
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Density |
BS 2782 Pt. 6 Mtd 620A-D |
g/cm3 |
1.48 |
Melt flow rate (21.6kg at 190°C) |
AEI Method |
g/10min |
2 |
Tensile strength |
IEC 60811-1-1 |
N/mm2 |
10 |
Elongation at break |
IEC 60811-1-1 |
% |
170 |
Cure assessment by hot set test (forced cured at 80°C in water) |
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Elongation under load (20N/cm2at 200°C) |
IEC 60811-2-1 |
% |
60 |
Permanent elongation after cooling |
IEC 60811-2-1 |
% |
5 |
Heat ageing behaviour after 168 hrs at 120°C |
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Tensile strength |
IEC 60811-1-2 |
% variation |
+12 |
Elongation at break |
IEC 60811-1-2 |
% variation |
-15 |
Flammability Properties |
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Oxygen Index |
BS ISO 4589-2 |
% |
29 |
Halogen Acid Gas Evolution |
IEC 60754-1 |
% |
<0.5 |
Extruder
Many modern thermoplastic extruders will process the material although a screw designed to give good homogenisation without excessive shear (which could cause unacceptable increases in melt temperature) should be used. An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw with a compression ratio 1.2:1 to 2:1 are recommended.
Extruder temperature conditions
As a guide the following temperature profile is suggested when using the recommended extruder and screw designs.
However, this profile will vary depending on extruder type, head design and output and should be chosen so that the melt temperature is not allowed to rise above 180°C. The residence time in the extruder should be below three minutes to achieve optimum extrusion quality.
Zone 1Zone 2 Zone 3Zone 4 Head Die
100°C130°C145°C155°C160°C165°C
Initial purging of the extruder should be performed without the addition of catalyst masterbatch to reduce risks of precuring.
Screw water temperature - 40-60°C if available
Recommended screen pack Spacer ring or beaker plate only
Crosslinking or Cure
A satisfactory cure can also be obtained either by immersion in hot water or exposure to low pressure steam at a
temperature up to 70°C.
Catalyst and colour masterbatches
CM601catalyst masterbatch is normally added at 3% addition rate. Addition of approved colour masterbatches,
including black, up to a maximum of 1%, has no detrimental effect on the properties or crosslinking capability.
It is recommended that all masterbatches, including those containing the catalyst, should be thoroughly dried at 60°C
for 8 hours or at 80°C for 4 hours.
Storage & shelf life
A period of at least 6 months from date of manufacture can normally be expected. The following storage conditions
are recommended:-
• Packaging should remain sealed
• Avoid temperature above 25°C
• Avoid storage outside and in direct sunlight
• Use within 8 hours of opening packaging (re-seal container lining completely if it is to be left for longer period)
CALEDONIAN
27 Old Gloucester Street,
London, WC1N 3AX
Tel: 44-207-4195087
Fax: 44-207-8319489
Email:enquiry@fireproof-cables.com