Fireproof Cables

  

 

 

 

Material Properties
Insulation & Sheath Material Properties Related To Fireproof of Cable

Flexible
AEI SX-0670:CM424  Very flexible silane crosslinkable HFFR sheathing for appliance flex

Highly flexible, silane crosslinkable, low-smoke, low-toxicity, halogen-free compound for insulation
and sheathing

Test

Testmethod Unit

Typicalvalue

Physicalpropertiesandmechanicalproperties

SystemDensity

BS2782Pt.6Mtd620A-D

g/cm3

1.42

Meltflowrate(21.6kgat150°C)

AEIMethod

g/10min

4

Tensilestrength

IEC60811-1-1

N/mm²

8.5

Elongationatbreak

IEC60811-1-1

%

270

Typicalageingbehaviourafter7daysat100°C

Tensilestrength

IEC60811-1-2

%variation

+22

Elongationatbreak

IEC60811-1-2

%variation

-10

Thermomechanicalproperties

 

 

 

Hotpressuredeformationat80°C

IEC60811-3-1

-

Pass

Cureassessmentbyhotsettest(forced

Elongationunderload(20N/cm2at200°C)

 

curedat80°Cinwater)

IEC60811-2-1

 

 

%

 

 

40

Permanentelongationaftercooling

IEC60811-2-1

%

0

Typicalwaterimmersionbehaviourafter

TensileStrength

7daysat70°C

IEC60811-1-2

 

%variation

 

-10

Elongationatbreak

IEC608-11-1-2

%variation

-15

Fireandsmokeproperties

 

 

 

Oxygenindex

BSISO4589-2

%

30

Temperatureindex

BSISO4589-3

°C

270

Extruder
Many modern thermoplastic extruders will process the material although a screw designed to give good
homogenisation without excessive shear (which could cause unacceptable increases in melt temperature) should be used. An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw with a compression ratio 1.2:1 to 2:1 are recommended.
Extruder temperature conditions
As a guide the following temperature profile is recommended:-

Zone1

Zone2

Zone3

Zone4

Head

Die

130°C

140°C

145°C

150°C

160°C

160°C

This profile will vary slightly depending on extruder type, head design and output.
Screw water temperature:40-60°C
Recommended screen pack: 50 (mesh apertures per linear inch) or 300 micron
Crosslinking or cure
A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure stream at a temperature up to 65°C.
Catalyst and colour masterbatches
CM424 catalyst masterbatch is normally added at 5% to 95% of SX-0670 graft.
Addition of approved colour masterbatches, including black, up to a maximum of 1%, has no detrimental effect on the properties or crosslinking capability.
It is recommended that all masterbatches, including those containing the catalyst, should be thoroughly dried at 60°C for 8 hours or at 80°C for 4 hours.
Storage & shelf life
SX-0670 normally has shelf life of at least 6 months from the date of manufacture. The storage of silane crosslinkable
compounds in cool dry conditions will maximise useful shelf life. Other precautions are:-
• Packaging should remain sealed
• Avoid temperature above 25°C
• Avoid storage outside and in direct sunlight
• Use within 8 hours of opening packaging

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