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Material Properties
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Test |
Testmethod |
Unit |
Typicalvalue |
Physicalpropertiesandmechanicalproperties |
|||
Density |
BS2782Pt.6Mtd620A-D |
g/cm3 |
1.4 |
Tensilestrength |
IEC60811-1-1 |
N/mm² |
10 |
Elongationatbreak |
IEC60811-1-1 |
% |
200 |
Typicalageingbehaviourafter7daysat135°C TensilestrengthIEC60811-1-2 |
%Variation |
<25 |
|
Elongationatbreak |
IEC60811-1-2 |
%Variation |
<25 |
Cureassessment Hotelongation(35lb/mm2at150°C) |
AEImethod |
% |
<180 |
Fireandsmokeproperties |
|||
Smokedensity |
ASTM2843:2004 |
% |
<3.5 |
Oxygenindex |
BSISO4589-2 |
% |
26 |
Temperatureindex |
BSISO4589-3 |
oC |
>200 |
Halogengasevolution |
IEC60754-1 |
% |
<0.5 |
Corrosivityofgases |
IEC60754-2 |
pH |
4.6 |
Conductivity |
IEC60754-2 |
µS/cm |
13 |
VolumeResistivity |
IEC60502 |
Ohm.cm |
10¹³ |
DielectricStrength |
IEC80243 |
Kv/mm |
14 |
Extruder
Many modern thermoplastic extruders will process the material although a screw designed to give good homogenisation without excessive shear (which could cause unacceptable increases in melt temperature) should be used. An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw of compression ratio 2-3:1 are recommended.
Extruder temperature conditions
As a guide the following temperature profile is recommended:-
Zone1 |
Zone2 |
Zone3 | Zone4 |
Head |
Die |
130°C |
150°C |
170 | 180°C |
190°C |
190°C |
This profile will vary slightly depending on extruder type, head design and output.
Screw water temperature40-60°C
Recommended screen pack: 50 (mesh apertures per linear inch) or 300 micron
Crosslinking or Cure
A satisfactory cure can be obtained either by immersion in hot water or exposure to low pressure steam at a temperature up to 65ºC
Catalyst and Colour Masterbatches
CM424 catalyst masterbatch is normally added at 5% to 95% of SX738 graft.
Addition of approved colour masterbatches, including black, up to a maximum of 1%, has no detrimental effect on the properties or crosslinking capability.
It is recommended that all masterbatches including those containing the catalyst should be thoroughly dried before use for 8 hours at 60°C or for 4 hours at 80°C.
Storage & Shelf Life
SX738 normally has shelf life of at least 6 months from the date of manufacture. The storage of silane crosslinkable compounds in cool dry conditions will maximise useful shelf life. Other precautions are:-
Packaging should remain sealed.
Avoid temperature above 25C.
Avoid storage outside and in direct sunlight.
Use within 8 hours of opening packaging.
CALEDONIAN
27 Old Gloucester Street,
London, WC1N 3AX
Tel: 44-207-4195087
Fax: 44-207-8319489
Email:enquiry@fireproof-cables.com