Fireproof Cables

  

 

 

 

Material Properties
Insulation & Sheath Material Properties Related To Fireproof of Cable

Crack resistant
AEI TP-0831 Thermoplastic general purpose, crack resistant with improved high temperature tear

Thermoplastic, low smoke, halogen free, flame retardant compound for cable insulation and sheathing

Test Test method Unit Typical value

Physicalpropertiesandmechanicalproperties

Density

BS2782Pt.6Mtd620A-D

g/cm3

1.50

Tensilestrength

IEC60811-1-1

N/mm²

13.5

Elongationatbreak

IEC60811-1-1

%

190

TearStrength

BS6469

N/mm

8

Hardness(N)

ShoreA

-

90

Hardness(N)

ShoreD

-

40

Typicalageingbehaviourafter7daysat100°C

Tensilestrength

IEC60811-1-2

%variation

-10

Elongationatbreak

IEC60811-1-2

%variation

+15

Typicalageingbehaviourafter7daysat110°C

Tensile strengthIEC60811-1-2

 

%variation

 

-16

Elongationatbreak

IEC60811-1-2

%variation

+5

Thermomechanicalproperties

 

 

 

Hotpressuredeformationat90°C

IEC60811-3-1

%

25

Hotpressuredeformationat100°C

IEC60811-3-1

%

30

Coldbendtestat-30°C

IEC60811-1-4

-

pass

Elongationatbreakat-30°C

IEC60811-1-4

%

60(pass)

Coldimpactat-30°C

IEC60811-1-4

-

pass

Thermalcrackresistance@80°C

AEIinternalmethod

-

pass

Fire&smokeproperties

 

 

 

OxygenIndex

BSISO4589-2

%

30

TemperatureIndex
HalogenAcidGasEvolution

BSISO4589-3
IEC60754-1

°C
%

270
<0.5

Extruder
An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw with a compression ratio 1.5:1 or less are recommended.
Extruder temperature conditions
It is important that the melt temperature is not allowed to rise above 170°C.
As a guide the following temperature profile is recommended:-

Zone1

Zone2

Zone3

Zone4

Head

Die

120°C

130°C

140°C

150°C

160°C

160°C

This profile will vary slightly depending on extruder type, head design and output.
Screw water temperature Depends upon screw design, but should be 30-50°C
Recommended screen pack: 50 (mesh apertures per linear inch) or 300 micron
Masterbatches
Addition of approved colour masterbatches, including black, up to a maximum of 1%, has no detrimental effect on the properties.
It is recommended that all masterbatches should be thoroughly dried at 60°C for 8 hours or at 80°C for 4 hours.
Storage and shelf life
TP-0831 has an unlimited shelf life. However, the following precautions should be observed:-
• Packaging should remain sealed
• Avoid storage outside and in direct sunlight.

 

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