Fireproof Cables

  

 

 

 

Material Properties
Insulation & Sheath Material Properties Related To Fireproof of Cable

Crack resistant
AEI TP-0832 Thermoplastic general purpose, crack resistant with improved smoke evolution

Thermoplastic, low smoke, halogen free, flame retardant compound for cable insulation and sheathing

Test

Testmethod

Unit

Typicalvalue

Physicalpropertiesandmechanicalproperties

Density

BS2782Pt.6Mtd620A-D

g/cm3

1.48

Tensilestrength

IEC60811-1-1

N/mm²

15.5

Elongationatbreak

IEC60811-1-1

%

165

TearStrength

BS6469

N/mm

8

Hardness(N)

ShoreA

 

90

Typicalageingbehaviourafter7daysat100°C

TensilestrengthElongationatbreak

IEC60811-1-2

IEC60811-1-2

%variation

%variation

-10

+15

Typicalageingbehaviourafter7daysinwaterat70°C

Tensilestrength

IEC60811-1-2

%variation

-15

Elongationatbreak

IEC60811-1-2

%variation

+15

Thermomechanicalproperties

 

 

 

Hotpressuredeformationat90°C

IEC60811-3-1

%

25

Hotpressuredeformationat100°C

IEC60811-3-1

%

30

Coldbendtestat-30°C

IEC60811-1-4

-

pass

Elongationatbreakat-30°C

IEC60811-1-4

%

60(pass)

Coldimpactat-30°C

IEC60811-1-4

-

pass

Thermalcrackresistance@80°C

AEIinternalmethod

-

pass

Fire&smokeproperties

 

 

 

OxygenIndex

BSISO4589-2

%

32

TemperatureIndex

HalogenAcidGasEvolution

BSISO4589-3

IEC60754-1

°C

%

270

<0.5

Smokeemission

BS7622part2

%

75

pHofgases

EN50267-2-3

-

5.8

Conductivityofgases

EN50267-2-3

µS/cm

2.1

Extruder
An extruder with an L/D ratio (length/diameter) of 15-24 and an extruder screw with a compression ratio 1.5:1 or less are recommended.
Extruder temperature conditions
It is important that the melt temperature is not allowed to rise above 170°C.
As a guide the following temperature profile is recommended:-

Zone1

Zone2

Zone3

Zone4

Head

Die

120°C

130°C

140°C

150°C

160°C

160°C

This profile will vary slightly depending on extruder type, head design and output.
Screw water temperature Depends upon screw design, but should be 30-50°C
Recommended screen pack: 50 (mesh apertures per linear inch) or 300 micron
Masterbatches
Addition of approved colour masterbatches, including black, up to a maximum of 1%, has no detrimental effect on the properties.
It is recommended that all masterbatches should be thoroughly dried at 60°C for 8 hours or at 80°C for 4 hours in a de-humidifying drier.
Storage and shelf life
TP-0832 has an unlimited shelf life. However, the following precautions should be observed:-
• Packaging should remain sealed
• Avoid storage outside and in direct sunlight.

 

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