Caledonian fireflix Cables


CABLE CONSTRUCTION
fireflix cables are constructed in the following typical design:
  1. Solid/stranded annealed copper conductor
   2. Glass mica tape/silicone rubber as flame barrier
  3. XLPE/silicone rubber as insulation
  4. LSZH/Flame retardant RPVC as sheath
fireflix cables are offered in either single core, multicore or multi-pair constructions.
The insulation material can be elastomeric (EPR, SR), thermosetting (XLPE, LSZH) or thermoplastic (EVA, LSZH) to meet different stringent environment requirement. The cables may be armoured or braided, with or without metallic screen, depending on different applications.

INTERNATIONAL STANDARD
The fireflix cables manufactured by Caledonian comply with either one or combination of the following standards.
BS 6387
IEC 60331
IEC 60332-1
IEC 60332-3C
IEC 61034-1/2
IEC 60754-1

 

 

 

PRODUCTS

Fire Resistant Signal & Data Cables
Fire Resistant RS485 Databus Cables
APPLICATION
The cables are designed for RS485 data connections where continued functionality is required during a fire situation. This cable combines low capacitance insulation with one of the highest levels of screening to provide high speed, interference free, data transmission where continued functionality is required during a fire situation.
STANDARDS
Basic design to EIA/TIA 485
FIRE PERFORMANCE

Circuit Integrity

IEC 60331-23; BS 6387 CWZ; DIN VDE 0472-814(FE180);
CEI 20-36/2-1; SS229-1; NBN C 30-004 (cat. F3);
NF C32-070-2.3(CR1)

System circuit integrity

DIN 4102-12, E30 depending on lay system

Flame Retardance (Single Vertical Wire Test)

EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2; VDE 0482-332-1 ; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2);
CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*

Reduced Fire Propagation (Vertically-mounted bundled wires & cable test)

EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24; VDE 0482-332-3; NBN C 30-004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2-4

Halogen Free

IEC 60754-1; EN 50267-2-1; DIN VDE 0482-267-2-1;
CEI 20-37/2-1 ; BS 6425-1*

No Corrosive Gas Emission

IEC 60754-2; EN 50267-2-2; DIN VDE 0482-267-2-2;
CEI 20-37/2-2 ; BS 6425-2*

Minimum Smoke Emission

IEC 61034-1&2; EN 61034 -1&2; DIN VDE 0482-1034-1&2;
CEI 20-37/3-1&2; EN 50268-1&2*; BS 7622-1&2*

No Toxic gases

NES 02-713; NF C 20-454

Note: Asterisk * denotes superseded standard..
CABLE CONSTRUCTION
Multipair RS 485 Overall Screened Databus Cable
Conductors: tinned copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: mica glass tape wrapped with PE or PE wrapped with silicone rubber insulation.
Cabling Elements: Insulated cores are twisted to form pairs with varying lay length to minimize crosstalk. Two pair cable had four cores laid in quad formation.
Cabling: Pairs are cabled together in concentric layers.
Overall screen: Aluminum/polyester tape with tinned copper drain wire.
Outer Sheath: Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.)
Multipair RS 485 Overall Double Screened Databus Cable
Conductors: tinned copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: mica glass tape wrapped with PE or PE wrapped with silicone rubber insulation.
Cabling Elements: Insulated cores are twisted to form pairs with varying lay length to minimize crosstalk. Two pair cable had four cores laid in quad formation.
Cabling: Pairs are cabled together in concentric layers.
Overall screen: Aluminium/polyester tape+copper wire braid.
Outer Sheath: Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.)
Multipair RS 485 Individual & Overall screened Databus Cable
Conductors: tinned copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: mica glass tape wrapped with PE or PE wrapped with silicone rubber insulation.
Cabling Elements: Insulated cores are twisted to form pairs with varying lay length to minimize crosstalk. Two pair cable had four cores laid in quad formation.
Cabling: Pairs are cabled together in concentric layers.
Individual Screen: Individual aluminium/polyester tape.
Overall Screen: Copper wire braid.
outer Sheath:
Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.)
Multipair RS 485 Overall Screened Databus Cable
Conductors: tinned copper wire, stranded according to IEC(EN) 60228 class 2.
Insulation: mica glass tape wrapped with PE or PE wrapped with silicone rubber insulation.
Cabling Elements: Insulated cores are twisted to form pairs with varying lay length to minimize crosstalk. Two pair cable had four cores laid in quad formation.
Cabling: Pairs are cabled together in concentric layers.
Overall Screen: Copper wire braid.
Outer Sheath: Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.)
Physical AND THERMAL PROPERTIES
Temperature range during operation (fixed state): -20°C - +90°C
Temperature range during installation (mobile state): -5°C - +60°C
Minimum bending radius: 8 x Overall Diameter
Electrical Properties

Dielectric test

1000 V r.m.s. for 5’ (core-core)

1000 V r.m.s. for 5’ (core-screen)

Impedance

120Ω

Capacitance

45 nF/km conductor to conductor

90 nF/km conductor to shield

Fire Resistant RS485 Databus Cables

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